Position Name    Manager Quality 

Operations - Powertrain,- Machine shop, Assembly & Testing     

Position level    Level 5
DEM position name    DGM -Quality Operations    DEM position level    Level 4
FEM position name    DGM - Quality Operations    FEM position level    Level 4
Purpose of the position
The role will manage Quality Function to ensure that the engineering specifications are met in the built quality for the Products (vehicle/aggregates). Targets for Quality deliverables like DIFTR / CPA are achieved effectively. 

Personal Profile
Education    B.E./ B. Tech

Skills/ Competencies    

Functional Competencies:
1. Quality Procedures and Practices
2. Manpower Planning & Shift Scheduling
3. Structured Problem Solving / Kaizen 
4. Product & Process Knowledge.
5.VAVE Cost reduction
6. Knowledge of MS office

Tata Leadership Practices-
1. Driving Execution
2. Customer Centricity
3. Leading Change
4. Operations Management 
5. Problem solving orientation. 

6. Risk Management 

Relevant Experience :
6 to 10 years of work experience working in an automobile industry in the areas of Powertrain Machine shop 5-C's / Gears / Aggregates assembly & testing ,  Knowledge of Standards, Quality systems like IATF 16949, WCQ, Problem Solving Techniques, Understanding of Manufacturing Process , TQM , TBEM etc 
 
 

Key Responsibilities

1Daily Work Management:
 

• Manning QA manpower as per production plan
• Monitor and review 'End of Line' Quality Gate fall out
• Conduct Rejection review meeting and analysis to control rejection cost and rejection booking in SAP
• Monitor next customer and field complaints through ICA / PCA
• Preparing daily reports for MIS
• Participation in 5F meeting and alarm escalation for pending issues
• Manpower reduction and saving
• Non DIFTR target
• Rejection cost
• Field complaints IPTV/Dealer PDI and aggregate replacement
  2Improve Build in Quality
• Monitor in process quality performance and effectiveness of Quality Gates
• Implement Standardised Inspection Process and NTWG
• Implement ZDS stations (CTQ and Non CTQ)
• Identify and implement Poka yoke for field failures
• Review status of calibration equipment and gauges used by QA and get the equipment calibrated from identified agencies. 
• Participate in 1/5/25 trout for 4M changes and ECNs and give feedback 
• Quality Issue resolution through ICA / PCA (PSF) and release B.P. 
• DPV / PPH
• % NTWG
• % completion of ZDS station and Zero defect tracking
• PSF closures

3QMS Implementation

• Conduct layered audit and implement ICA
• WCQ  documentation & OFI closure thro Mfg
• Implement processes in line with requirements of IATF for Quality Operations 
• CTQ and CTE parameters checking and monitoring
• Monitor process capability indices and continual improvements through corrective actions
• Layered audit adherence
• Number of NC in audit
• No of CTQ and CTE parameters not OK
• Cp/Cpk 2X2 matrix for CTQ stations
  4New Product Early Involvement
• Participation in 3P event, Kaizen, Process walk through and station readiness
• Participation in PFMEA, Process Planning, HLTO and productionization of new product along with FMQ team as part of LQOS
• Preparation of Quality Issue Brochure and prevention in new models
• BITS process issue resolution
• Raising DCR for design modification
• Low km. Field issue analysis     
• Station readiness score
• RAYG status of BITS issues
• 1 MIS IPTV / EPV 
   

5People Development

• Monitoring Absenteeism and distribution of work
• Training need identification and completion as per plan
• Implement actions for SO compliance
• Compile suggestions, participate in Kaizen
• Issue resolution through Team Quality Circle (TQC)
• Station readiness score
• RAYG status of BITS issues