Maintenance Engineer
Bayer
Vapi, Gujarat, India
Position purpose - To ensure availability of all equipment’s of manufacturing plants by implementing activities that are safe, timely, cost effective and of required quality Major tasks and responsibilities – Planning & execution of maintenance activities in consultation with group head and plant manager. Daily reporting to the group leader on plant status. Ensuring the safety of equipment and people by following Permit to work procedure and other safety guidelines Detailing the production needs for plant Modifications and implementing them in consultation with Group leader and plant managers Daily co-ordination with Plant Managers to achieve targeted production. Understanding the issues and taking timely countermeasures. Ensuring all legal compliance of plant and machinery as per procedure Implementations of activities for Value optimized Maintenance for the plant and conducting the Team Board Meeting Observing and analyzing mechanical equipment using standardized checklists, plant rounds and precision equipment. Impart technical knowledge and Skill to the technicians through on job training and workshops Monitor consumption and availability of critical spares, analyze & trouble shoot breakdowns for the plant to improve plant safety and uptime. Carry out Root Cause Analysis and document. Complying to the requirements of ERP and maintaining requisite justifications for orders made in SAP Ensuring Safety awareness amongst technicians and achieving target of zero accident by following SOP’s Ensuring effective implementation of quality management system (ISO) by complying to its requirements and maintaining requisite records Follow Technical Good Practices, maintenance procedures, workflows, processes, tools and Key Performance Index. Actively encourage safe behaviours and be a role model for safety Monitor the criteria for workmanship for all types of technical work carried out at site by technicians and contractors Certifying the measurement sheets by the contractors Ensuring effective utilization & maintaining SAP system (ISO) by complying all needs like updating Function locations, equipment, Preventive Maintenance plan and its compliance, cost management, Asset management, Purchase requisition , Order processing , Function/equipment deactivation etc. Value added – He shall comply with preventive maintenance schedule and avoid loss time in production for the plant. He shall update documents related to plant checklists, audits, etc. He shall keep documentation & certification of critical / non-critical equipment’s & respective preventive maintenance work in updated conditions. Planning & Execution of Modifications & Maintenance activities He shall ensure the availability of all spares in stock. He shall impart adequate training to his team members Qualifications and Experience – BE Mechanical with minimum 5 to 8 years of experience in chemical plant maintenance & has independently handled maintenance of major chemical plant. Good Knowledge of maintenance, improvement projects, Safety, ERP, Project management, Vendor coordination and Manpower handling etc.is mandatory Skills / Competencies - Domain Knowledge Problem solving. Decision making People management Communication