Junior Engineer - Maintenance

At Autoliv, our primary goal is to Save More Lives. Our products never get a second chance, which is why we never compromise on quality. We are looking for a skilled Jr. Engineer – Maintenance to join our team at INCY Factory, Cheyyar.

This role is part of the Maintenance Department, reporting to the Maintenance Manager, and requires hands-on experience in maintenance, troubleshooting, and process improvement within a manufacturing environment.

Key Responsibilities

• Troubleshooting and repairing equipment failures, taking preventive actions to eliminate repeated failures

• Poka Yoke implementations and working knowledge in PLC (Omron, Mitsubishi, Keyence, safety devices)

• Troubleshoot programmable logic controller (PLC) systems to improve efficiency, safety, and productivity

• Integrate PLC systems with automation components like sensors, actuators, and servo motors

• Receive breakdown information and collect breakdown data from ERP system

• Report data to AM & D.M/MGR

• Ensure maintenance breakdown data & Empower data matches

• Maintain manuals, hydraulic circuits, and electrical circuits

• Collect PM & breakdown data and update in system

• Update downtime percentage in system

• Prepare purchase requests and coordinate procurement with materials team

• Maintain and update stock daily

• Track RGP/NRGP for maintenance-related activities

• Ensure spare retrieval within 5 minutes

• Monitor earth neutral voltage, hydraulic oil temperature, and control cabinet temperature daily

• Maintain good housekeeping practices

• Close breakdowns with user signature and acceptance

• Analyze breakdowns using 5 Why tools and identify permanent corrective actions

• Execute corrective actions

• Record breakdowns on shift basis and update history records

• Conduct online troubleshooting training

• Update spare parts stock register regularly

• Ensure effective shift handover communication

• Handle shifts if reliever is unavailable

• Identify machine abnormalities during breakdown

• Achieve departmental objectives and KRAs

• Analyze hydraulic oil condition monthly

• Monitor pressure, speed, clamp force, noise levels, and vibration of motors

• Support and develop supervisors and Sr. Supervisors

• Analyze breakdowns and PM abnormalities using CMMS

• Support Assistant Manager in achieving departmental goals

• Update spare stock after PM usage

Key Competencies & Skills

• Competent in handling manpower and leading CFT team

• Strong analytical and troubleshooting skills

• Positive attitude

• Out-of-the-box thinker and solution provider

• Proficient in planning, scheduling, and ERP routing

• Experience in high-volume complex production line

• Ability to mentor and drive lean culture initiatives

• Good communication skills in English and Tamil

Join Us

We would be glad to connect with you to discuss your experience and career aspirations in a dynamic and growth-oriented environment.

More lives saved – more life lived!